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Case Studies

Spare Parts Distribution for an Airline

An airline’s spare parts facility required faster throughput and lower inventory costs to enhance operational efficiency.

Approach:

  • Assessed storage utilization and order fulfillment processes.
  • Designed a new Kanban system to manage inventory replenishment.
  • Created a roadmap for improving throughput while reducing inventory levels.

On-Site Execution:

  • Redesigned the storage layout to maximize efficiency.
  • Implemented Kanban techniques for real-time inventory management.
  • Improved order accuracy through enhanced process standardization.

Key Metrics & Results:

  • 42% improvement in order fill rates.
  • 22% increase in throughput.
  • $275,000 annual savings in inventory costs.

Thanks to Crosby Row, we increased spare parts throughput by 22% and reduced inventory costs by $275,000 annually. Their expertise in Lean principles directly improved our operational efficiency and customer satisfaction.